Application Areas
Suitable coating technology for numerous applications
Electrical insulating coatings
With their high dielectric strength, it is Lacquers, silanes, ceramics and composites that are particularly suitable as coating materials for insulating layers. Ceramics and composites impress with their good temperature stability and can be used in a broad portfolio of technical products. Their good thermal conductivity also makes them the first choice, especially for high-voltage applications. Lacquers, on the other hand, are used for complex component geometries, large surfaces or high insulation values.
Ceramics | Silanes | Lacquers | Composites | |
---|---|---|---|---|
Dielectric strength
|
Ceramics
10-50 kV/mm
|
Silanes
-
|
Lacquers
1-240 kV/mm
|
Composites
9-12 kV/mm
|
Thermal conductivity @ RT
|
Ceramics
8 - 30 W/ m·K
|
Silanes
0,2 - 2 W/ m·K
|
Lacquers
0,2 – 5,5 W/ m·K
|
Composites
0,5 - 8 W/ m·K
|
Temperature stability
|
Ceramics
> 1800 °C
|
Silanes
Bis zu 500 °C
|
Lacquers
100 - 300°C, Specialities up to 800 °C
|
Composites
1200 - 2200 °C
|
Mechanical flexibility
|
Ceramics
low
|
Silanes
low - medium
|
Lacquers
medium - high
|
Composites
medium
|
Thickness
|
Ceramics
0,5 µm - mm
|
Silanes
0,1 - 10 µm
|
Lacquers
5 µm – mm
|
Composites
µm –mm
|
Process
|
Ceramics
Thermal spray, anodising, PVD, CVD
|
Silanes
Dipping, spraying, squeegeeing
|
Lacquers
Dipping, spraying, squeegeeing
|
Composites
Spatulas, dipping, brushing
|
Corrosion protection
There are basically two types of corrosion protection: active and passive corrosion protection. With active corrosion protection, the corrosion protection layer is "sacrificed" in the event of corrosion attack for the metal to be protected. For this reason, only base metals (e.g. zinc) are used as a coating for active corrosion protection. Passive corrosion protection refers to all measures that are used to specifically “shield” a metallic component from the influence of corrosive media by applying a barrier layer (e.g. painting, nickel plating, etc.). The performance of the corrosion protection layers can be determined by suitable tests (e.g. salt spray test DIN EN ISO 9227).
Coating | Active corrosion protection coatings | Passive corrosion protection coatings | Temporary corrosion protection coatings |
---|---|---|---|
Coating
Coating composition |
Active corrosion protection coatings
Pure zinc Zinc-Nickel (up to 14 % Nickel) Zinc-Iron (0,4 -0,7 % Iron) |
Passive corrosion protection coatings
Nickel, Copper, Tin, Silver, Gold Lacquers |
Temporary corrosion protection coatings
Silane-based coatings Manganese of zinc phospahte layers |
Coating
Coating thickness |
Active corrosion protection coatings
4 - 50 µm |
Passive corrosion protection coatings
Metallic layers: 2-20 µm Lacquers: 10 -200 µm |
Temporary corrosion protection coatings
Silane: 0,1 – ca. 10 µm Phosphate layers: 0,3 - ca. 20 µm |
Coating
Corrosion resistance Salt spray test according to DIN EN ISO 9227 (NSS test) |
Active corrosion protection coatings
Layer thickness dependent up to 200 hrs. NSS test The corrosion resistance can be further increased by post-dip solution. |
Passive corrosion protection coatings
Metallic layers: up to 200 hrs. NSS test Lacquers: up to over 1000 hrs. |
Temporary corrosion protection coatings
1 - 3 Days (Protection from ambient air) |
Electronic applications
Electronic components are usually coated with noble metals such as silver, gold, tin and palladium. In individual cases, rhodium, ruthenium and platinum are also used. All layers have good to excellent contact resistance and have good tribo-electric properties, which is particularly important for contact connections. Silver, hard gold, palladium and palladium/nickel also have good hardness to ensure sufficient abrasion resistance for contacts. In the case of electrical components that are soldered, tin and its alloys are used in addition to the possible materials.
Gold | Silver | Tin | Palladium | |
---|---|---|---|---|
Electrical conductivity (· 106 A / V·m)
|
Gold
45,5
|
Silver
61,4
|
Tin
8,7
|
Palladium
9,3
|
Solderability
|
Gold
+
|
Silver
+
|
Tin
+
|
Palladium
+
|
Al wire bondable
|
Gold
+
|
Silver
+
|
Tin
-
|
Palladium
+
|
Au wire bondable
|
Gold
+
|
Silver
-
|
Tin
-
|
Palladium
+
|
Adhesiveness
|
Gold
+
|
Silver
+
|
Tin
-
|
Palladium
+
|
Hardness (HV)
|
Gold
60 - 200
|
Silver
120 - 180
|
Tin
5 - 200
|
Palladium
250 - 300
|
Corrosion resistance
|
Gold
+
|
Silver
+
|
Tin
0
|
Palladium
+
|
Costs
|
Gold
-
|
Silver
0
|
Tin
+
|
Palladium
-
|
Wear protection
Coatings for wear protection can be produced by galvanic, thermal spray and plasma coatings, among others. Each type of coating brings with it specific properties. For example, they differ in hardness, temperature stability and wear protection efficiency. In order to provide you with the best possible protection for your products, we gather a comprehensive profile of requirements and advise you in detail on the most suitable options for you.
Chem. Nickel |
||||||
---|---|---|---|---|---|---|
Material
|
|
Hard chrome
|
Chem. Nickel
Pure chemical nickel
|
Hard particles
|
Friction reduced particles
|
Cu alloy (bronze)
|
Typical coating thickness [µm]
|
|
5 - 100
|
Chem. Nickel
5 - 30
|
5 - 30
|
5 - 30
|
10 - 100
|
Hardness [HV]
|
|
900 - 1100
|
Chem. Nickel
600 - 1000
|
700 - 1100
|
300 - 500
|
80 - 550
|
Operating temperature
[°C] |
|
350
|
Chem. Nickel
ca. 900
|
ca. 350
|
ca. 250
|
500 - 600
|
Coating temperature [°C]
|
|
60
|
Chem. Nickel
88 - 95
|
88 - 95
|
88 - 95
|
max. 60
|
Wear protection agains
|
Abrasion
|
++
|
Chem. Nickel
++
|
+++
|
+++
|
++
|
|
Tribochemical reaction
|
++
|
Chem. Nickel
+
|
+
|
+
|
+
|
|
Adhesion
|
+
|
Chem. Nickel
-
|
0
|
+++
|
+
|
|
Surface shattering
|
++
|
Chem. Nickel
0
|
+
|
0
|
-
|
Counterbody wear
|
|
+
|
Chem. Nickel
+
|
0
|
+++
|
+++
|
Corrosion resistance
|
|
++
|
Chem. Nickel
++
|
++
|
++
|
++
|
Particle resistance
|
|
++
|
Chem. Nickel
0
|
++
|
0
|
-
|
Reach Conform
|
|
Yes, with authorization
|
Chem. Nickel
Yes
|
Yes
|
Yes
|
Yes
|
Metallization of non-conductors
The metallization of non-conductors can be used to generate high-quality decorative elements from lightweight and inexpensive polymer or ceramic materials. Automotive manufacturers and suppliers in particular have great freedom in the construction and design of components through the metallization of non-conductors. In the technical field, too, there are applications for the refinement of plastic and ceramic parts, such as electromagnetic shielding or the adjustment of strength.